Home | Carnegie Mellon University   
 
 
Page 12

Fischbeck Study Focused on Space Shuttle Tiles

      A technical report coauthored by Prof. Elisabeth Pate-Cornell at Stanford and Prof. Paul Fischbeck (SDS/EPP) more than a decade ago warned that the space shuttle could be destroyed if heat tiles protecting critical wing parts were damaged by debris. The examination of roughly 30 early shuttle flights identified segments of the 20,000-plus protective tiles that were most prone to fail and cause a catastrophic event. Just 15 percent of the tiles were found to account for about 85 percent of the risk of a burn-through that would destroy the orbiter.
      The report included a recommendation that NASA take steps to prevent foam chunks from falling off the external tank and striking those “risk critical tiles” that were more sensitive to debris strikes and weakened bonding and that protected some of the subsystems most critical to the ship’s safe landing.
      “NASA struggled for years trying to ensure that the tiles were firmly attached to the shuttle,” said Fischbeck. “They took a lot of our advice to heart and made changes to lower the risk of debris hitting the tiles during launch. But the problems were never completely resolved.”
      Pate-Cornell and Fischbeck made an initial report to NASA on their findings in 1990, and they later published follow-up papers on the research in 1993-1994. Fischbeck said that they studied debris strikes during the first 50 shuttle launches and concluded that on average about 25 thermal tiles per flight


 




sustained damage of at least one inch. The analysis found that the most vulnerable parts of the shuttle were the undersides of the wings close to the fuselage and right under the crew compartment.
      NASA experts have reported that data from the Columbia shows a sudden temperature rise–a marker for failed tiles–in the left wheel well, an area Fischbeck’s and Pate-Cornell’s report said was a critical risk. The report also said that NASA needed to devote additional attention to training technicians to glue tiles on the hull of the space shuttle and then test the strength of the bonding. An adhesive used for the tiles hardened more quickly if it was wet, and the report said NASA found one technician helping the process along by spitting into the glue. Unfortunately, wetting the glue compromised the bond. To detect weak bonds, experienced technicians acheck each tile with a “wiggle test,” the report said.
      Fischbeck says NASA has made improvements in protecting and maintaining the tile system since their early study. Insulation on the solid rocket boosters has been changed, and there are stricter limits on the amount of ice allowed on the external fuel tank before a launch. However, recent changes in the design of the external tank have led to increased tile damage.
      After the recent Columbia accident, this work has generated interest at a variety of news outlets including: NBC, ABC, CBS, CNN, Fox News, The New York Times, The Washington Post, The Houston Chronicle, The Wall Street Journal, NPR and a litany other national and trade publications.

Department of Engineering
  and Public Policy
Carnegie Mellon University
Pittsburgh, PA  15213-3890

rEPPort is published approximately two times a year by the Department of Engineering and Public Policy at Carnegie Mellon University for its alumni and friends

 
___________ 
Nonprofit Org. 
U.S. Postage 
PAID  
Pittsburgh, PA 

Permit No. 251

Address Correction Requested

Carnegie Mellon University does not discriminate and Carnegie Mellon University is required not to discriminate in admission, employment, or administration of its programs or activities on the basis of race, color, national origin, sex or handicap in violation of Title VI of the Civil Rights Act of 1964, Title IX of the Educational Amendments of 1972 and Section 504 of the Rehabilitation Act of 1973 or other federal, state, or local laws or executive orders. In addition, Carnegie Mellon University does not discriminate in admission, employment or administration of its programs on the basis of religion, creed, ancestry, belief, age, veteran status, sexual orientation or in violation of federal, state, or local laws or executive orders. However, in the judgment of the Carnegie Mellon Human Relations Commission, the Department of Defense policy of, "Don't ask, don't tell, don't pursue," excludes openly gay, lesbian and bisexual students from receiving ROTC scholarships or serving in the military. Nevertheless, all ROTC classes at Carnegie Mellon University are available to all students. Inquiries concerning application of these statements should be directed to the Provost, Carnegie Mellon University, 5000 Forbes Avenue, Pittsburgh, PA 15213, telephone (412) 268-6684 or the Vice President for Enrollment, Carnegie Mellon University, 5000 Forbes Avenue, Pittsburgh, PA 15213, telephone (412) 268-2056. Obtain general information about Carnegie Mellon University by calling (412) 268-2000.    
_____________________________________________________________________


page : [1]     [2]     [3]     [4]     [5]     [6]     [7]     [8]     [9]     [10]     [11]     [12]

[Home]
 

News & Events

rEPPort

Issue No. 22

Issue No. 21

Issue No. 20

Issue No. 19

Issue No. 18

Issue No. 17

Issue No. 16

Room Booking

Staff Only

All Others

Equipment Booking

Staff Only

All Others

 

 Search

created by Kenny Teng